Difference between revisions of "EShapeoko 1.0 and 1.1 NEMA23 upgrades"

From Amber Spyglass Ltd
Jump to navigation Jump to search
 
(One intermediate revision by the same user not shown)
Line 175: Line 175:
 
     |
 
     |
 
|}
 
|}
 +
 +
Assembly is identical to the NEMA17 case.  Please follow those instructions.
  
 
== Z Axis NEMA23 Upgrade ==
 
== Z Axis NEMA23 Upgrade ==
Line 186: Line 188:
 
     !Notes
 
     !Notes
 
   |-
 
   |-
     !colspan="5"|''Linear motion components''
+
     !colspan="5"|''Custom laser-cut parts''
 
   |-
 
   |-
 
     |−2
 
     |−2

Latest revision as of 16:19, 14 July 2014

These are the lists of parts for the NEMA23 upgrades.

An upgrade purchased with a kit will remove the items with negative quantities from the kit (they are used only for NEMA23 motors). An upgrade kit bought separately is necessarily more expensive, because there are no savings from removing unused parts from the kit.

X Axis NEMA23 Upgrade

Count Part Number Part Description Material Notes
Custom laser-cut parts
+2 EM-LBA1 Belt-on-the-outside belt anchor 2mm stainless steel Note 2
Linear motion components
−1 EM-BP5 18-tooth MXL pulley 5mm bore aluminium, polycarbonate
+1 EM-BP6 18-tooth MXL pulley 6.35mm bore aluminium, polycarbonate
Spacers
+4 EM-D5-02a M5 3.18mm spacer (thick) nylon
+4 EM-D5-16a M5 25.4mm spacer (thick) nylon Note 2
Fasteners
−4 EM-W3 M3 washer (form A) stainless steel
−4 EM-S3-6 M3 6mm cap screw stainless steel
+4 EM-N5 M5 hex nut stainless steel
+8 EM-W5 M5 washer (form A) stainless steel
+4 EM-S5-18 M5 18mm cap screw stainless steel
+2 EM-S5-30F M5 30mm flanged screw stainless steel Note 1
+4 EM-S5-40 M5 40mm cap screw stainless steel Note 2

Note 1: If assembled with the short 18 mm screws and the short 3.18 mm spacers, the NEMA23 motor will not clear the heads of the belt idler bolts. Use the S5-30F flanged screws for the idlers instead of the S5-30 cap screws. Do not use a washer on the motor side of the plate. This configuration is more compact, but it may give unsatisfactory contact between the belt and the belt pulley. A future version of the motor plate will have a second NEMA23 hole pattern, higher up for improved belt contact.

Note 2: The kit includes parts for an alternate configuration that fixes the issue above. Use the long 40 mm screws and the long 25.4 mm spacers to mount the motor. Run the belt on the outside, like on the Y axis. Install the LBA1 belt anchors instead of the LBA parts. Mount the idlers on the back of the rear X plate, in the lower two holes. Use the lower of the two slots in the belt anchors, with the belt tensioner upside down (screw at the bottom). This configuration gives the best contact between the belt and the pulley.

More configurations are possible. For instance, the belt idler wheels can be placed on the bottom two screws attaching the NEMA23 motor to the plate; this requires a different set of spacers (not supplied). The belt goes in the top slot of the LBA1 anchors.

Y Axis NEMA23 Upgrade

The part counts are for two Y motors.

Count Part Number Part Description Material Notes
Linear motion components
−2 EM-BP5 18-tooth MXL pulley 5mm bore aluminium, polycarbonate
+2 EM-BP6 18-tooth MXL pulley 6.35mm bore aluminium, polycarbonate
Spacers
−8 EM-D3-15 M3 23.81mm spacer nylon
+8 EM-D5-16a M5 25.4mm spacer (thick) nylon
Fasteners
−8 EM-W3 M3 washer (form A) stainless steel
−8 EM-S3-30 M3 30mm cap screw stainless steel
+8 EM-N5 M5 hex nut stainless steel
+16 EM-W5 M5 washer (form A) stainless steel
+8 EM-S5-40 M5 40mm cap screw stainless steel

Assembly is identical to the NEMA17 case. Please follow those instructions.

Z Axis NEMA23 Upgrade

Count Part Number Part Description Material Notes
Custom laser-cut parts
−2 EM-LZP Z motor mount plate 2mm stainless steel
+2 EM-LZP1 Z NEMA23 motor mount plate 2mm stainless steel
Linear motion components
−1 EM-FC5-8 5mm to 8mm flexible coupler aluminium, steel
+1 EM-FC6-8 6.35mm to 8mm flexible coupler aluminium, steel
Spacers
−9 EM-W3N M3 1.58mm washer nylon
+3 EM-W5N M5 1.58mm washer nylon
−6 EM-D3-12 M3 19.05mm spacer nylon
+3 EM-D5-12a M5 19.05mm spacer (thick) nylon
+3 EM-D5-16a M5 25.4mm spacer (thick) nylon
Fasteners
−3 EM-W3 M3 washer (form A) stainless steel
−3 EM-S3-50 M3 50mm cap screw stainless steel
+3 EM-N5 M5 hex nut stainless steel
+6 EM-W5 M5 washer (form A) stainless steel
+3 EM-S5-70 M5 70mm cap screw stainless steel

The assembly is practically the same as the NEMA17 version. Use one of each kind of spacer on each long screw.