I just got news from Harry that the MakerSlide has been anodized and is ready to be cut.  It is expected to be delivered next week.

I keep calling the supplier of the pulleys, but they have no news from their supplier in New York.  We’re still trying to find another source of good-quality pulleys that don’t cost an arm and a leg (at £15 + VAT for one, there are several sources…).

I’m going to send email to everyone who ordered to explain the situation and apologize for the delay.  It’s a rather depressing task, so I’ll put it off for tomorrow.

The first batch of European MakerSlide has been extruded.  It now needs to be anodized, cut and delivered to us.  We’ll see how long that takes.

The UK distributor of the pulleys told me they would try to find another solution for us.  We’ll see how long that takes.

Finally, the die has been fixed, a good sample produced, and a batch of MakerSlide is scheduled to be extruded today.  It still needs to be cut, anodised, re-cut, packaged and delivered, which could take anywhere between one and three weeks, so we’re still not sure when we’ll have it.

The toothed belt pulleys haven’t arrived yet either.  The UK distributor, who imports them from the US, told me last week that the factory in New York was still without power following Hurricane Sandy.  I’m not sure who will win the race of delaying the second batch of eShapeOko kits, the pulleys or the rail…

The extrusion sample looks much better this time, but the extruder reckons that the imbalance of pressure around that hole will break the mandrel again very soon.  They proposed a change in the profile of the rail to work around that.  You can read about it in Harry’s Ulule update.  I don’t mind the change, but I don’t understand why there was a problem in the first place.  Some standard extrusion profiles (for example, the 4060 and 4080 profiles in the MISUMI HFS5 series) have holes just like the MakerSlide, with three webs meeting at one square core with a rounded fourth corner without a web.  I would have imagined that this was a known problem with a known solution, not something that came as a surprise and required repairs and changes after the die was manufactured.

It is cold comfort to know that Bart Dring’s original MakerSlide, and later Inventables’, have been plagued by the same type of problem at one point or another.  It only reinforces my opinion that the problem is common enough that it should have been foreseen and taken into account when designing the die.

We don’t know yet how much this change will delay the availability of the rail.

The extrusion die has been repaired, and the extruder ran a sample through it. However — and I can’t stop thinking of the opening credits of The Simpsons — they clocked out before someone had a chance to inspect the result, so we don’t know whether it was good or bad, yet.

If the sample was good, we should have a harvest of UK-grown MakerSlide in about two weeks, and the second batch of eShapeOko kits can ship soon after.  The other missing piece, the toothed belt pulleys, is due to arrive before that (but it has already been delayed once, so I’m taking that with a grain of salt).

I got this video today from one of the eShapeOko owners.  I feel so proud!

As you know, the kits shipped so far had the 23.81 mm (15/16″) nylon spacers replaced with 19.05 mm (3/4″) spacers plus three 1.58 mm (1/16″) washers to make up the correct length.  The 23.81 mm spacers are due to arrive tomorrow, and I will post them to the eShapeOko owners, in case they want to mount their Y motors the right way.

I’m still looking for ideas for belt clamps, by the way.  I’m not very satisfied with the zip ties.  The clamps need to be fairly cheap to have made, or very easy for us to make them ourselves.

The eShapeOko assembly instructions for dual-X rail are up on the wiki.  Only three steps are different.

A few people have received their eShapeOko kits today (yay!). The assembly instructions, sadly, aren’t quite ready yet. I have just finished the single-X instructions, and I’m working on the dual-X, but that won’t be done tonight. Only a few steps are different, so it shouldn’t take more than a couple of hours tomorrow.

After that’s done, I need to set up the wiki so that I can create accounts for the owners and anyone who wants to contribute. Until I figure out how to keep spam at bay, you will have to contact me to get an account, though.